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Industrial PC platform NY5 [] [] -1 – Series

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Designed specifically for machine usage, making them innovative yet reliable, the IPC Machine Controller combines the precision and utility of the Sysmac platform with the versatility and range of Windows programs.
The two platforms operate simultaneously but separately, so if Windows is down, the machine just keeps on working. As a result, engineers become unstoppable – empowered to explore manufacturing innovation by leveraging big data, NUI (Natural User Interface) and IoT (Internet of Things) initiatives, all without compromising proven PLC reliability and robustness.

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[Industrial PC] IPC Machine Controller

Perfect fusion: Sysmac machine control and IT technology

Designed specifically for machine usage, making them innovative yet reliable, the IPC Machine Controller combines the precision and utility of the Sysmac platform with the versatility and range of Windows programs.
The two platforms operate simultaneously but separately, so if Windows is down, the machine just keeps on working. As a result, engineers become unstoppable – empowered to explore manufacturing innovation by leveraging big data, NUI (Natural User Interface) and IoT (Internet of Things) initiatives, all without compromising proven PLC reliability and robustness.

Industrial PC

• Fourth-generation Intel® Core™ i7; Four core/8 threads
• Windows Embedded Standard 7
• Open operating system enables use of own software
• Ethernet port for access to your IT systems

Machine Controller

• Sysmac Machine control inside
• 500 μs system cycle time
• 16 to 64 axes of motion control
• EtherNet/IP port for machine-to-machine, HMI communication
• EtherCAT port for up to 192 synchronized slaves
• Safety over EtherCAT – FSoE

Sysmac Studio

Integrated Development Environment
• A single tool for logic sequence, motion, safety, robotics, vision, HMI and Database connection
• Open standard IEC 61131-3
• Sysmac Library to optimize engineering time and machine availability

GOOD DESIGN AWARD 2017 *2

The beating heart of the IPC Machine Controller

Our challenge was to use Sysmac machine control in combination with an open operating system like Windows.
Normally it would be done using full virtualization, but this would influence the machine control, so it wasn’t acceptable to us. Instead, we use partitioning, so that both operating systems can work independently: if Windows is down, the machine is not affected.

*1. Industrial Box PC was awarded the Red Dot Award 2016 in the category ‘computers’. The Red Dot design award has
been presented by the Design Zentrum Nordrhein Westfalen since 1955.
It is one of the best-respected design competitions in the world, along with the iF award (Germany) and IDEA (the
United States).
*2. Industrial Box PC was awarded the Good Design Award 2017. The Good Design Award has been a sole comprehensive
design evaluation and commendation system in Japan since 1957. Many companies and designers from both inside
and outside of Japan participate in this activity to enhance their industry or quality of life through design.

Continuous operation: productivity, efficiency, safety

• Vertical integration delivers production data from manufacturing process directly to IT systems
• Data management enables machine data to be recorded, stored and analyzed to improve productivity
• EtherCAT connectivity simplifies installation of production modules and safety devices

Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products.
Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/ or other countries.
EtherCAT® is a registered trademark of Beckhoff Automation GmbH for their patented technology.
EtherNet/IPTM, DeviceNetTM are trademarks of the ODVA.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
The SD and SDHC logos are trademarks of SD-3C, LLC.
CFAST is a registered trademark of CompactFlash Association.
Intel, Celeron and Intel Core are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other countries.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
The product photographs and figures that are used in this document may vary somewhat from the actual products.

Specifications:

ItemNY5[][]-
15[][]14[][]/540013[][]
Processing
time
Instruction
execution
times
LD instruction0.33 ns
Math instructions (for
Long Real Data)
1.2 ns or more
Program-
ming
Program
capacity
*1
Size40 MB
NumberPOU definition3,000
POU instance24,000
Variables
capacity
No retain
attribute
Size64 MB
Number180,000
Retain
attribute
Size4 MB
Number40,000
Data typeNumber4,000
Unit
configura-
tion
Maximum
number of
connectable
units
Maximum number of NX
unit on the system
4,096 (on NX series EtherCAT slave terminal)
Motion
control
Number of
controlled
axes
Maximum number of
controlled axes
Maximum number of axes which can be defined.
The number of controlled axes = The number of motion
control axes + The number of single-axis position control
axes.
64 axes32 axes16 axes
Motion
control axes
Maximum number of motion control axes which can be
defined. All motion control function is available.
64 axes32 axes16 axes
Maximum number of used
real axes
Maximum number of used real axes.
The Number of used real axes includes following servo axes
and encoder axes.
Used motion
control servo
axes
Maximum number of servo axes which all motion control
function is available.
The number of used motion control servo axes = The
number of motion control axes whose axis type is set to
servo axis and axis use is set to used axis.
64 axes32 axes16 axes
Maximum number of axes
for linear interpolation
axis control
4 axes per axes group
Number of axes for
circular interpolation axis
control
2 axes per axes group
Maximum number of axes groups32 axes groups
Motion control periodThe same control period as that is used for the process
data communications cycle for EtherCAT.
CamsNumber
of cam
data
points
Maximum
points per cam
table
65,535 points
Maximum
points for all
cam tables
1,048,560 points
Maximum number of cam
tables
640 tables
Position unitsPulses, millimeters, micrometers, nanometers, degrees and
inches
Override factors0.00% or 0.01% to 500.00%
Built-in
EtherNet/IP
Port
Number of port1
Physical layer10BASE-T/100BASE-TX/1000BASE-T
Frame length1,514 max.
Media access methodCSMA/CD
ModulationBaseband
TopologyStar
Baud rate1Gbps (1000BASE-T)
Transmission mediaSTP (shielded, twisted-pair) cable of Ethernet category 5,
5e or higher
Maximum transmission distance
between Ethernet switch and node
100 m
Maximum number of cascade
connections
There are no restrictions if Ethernet switch is used.
CIP service:
Tag data
links
(Cyclic
communi-
cations)
Maximum number of
connections
128
Packet interval *21 to 10,000 ms in 1.0-ms increments
Can be set for each connection.
Permissible
communications band *3
20,000 pps including heartbeat
Maximum number of tag
sets
128
Tag typesNetwork variables
Number of tags per
connection (i.e., per tag
set)
8 (7 tags if Controller status is included in the tag set.)
Maximum link data size
per node (total size for
all tags)
184,832 byte
Maximum number of tag256
Maximum data size per
connection
1,444 bytes
Maximum number of
registrable tag sets
128 (1 connection = 1 tag set)
Maximum tag set size1,444 bytes
(Two bytes are used if Controller status is included in the
tag set.)
Multi-cast packet filter
*4
Supported.
Cip
Message
Service:
explicit
messages
Class 3 (number of
connections)
64 (clients plus server)
UCMM
(non-
connec-
tion
type)
Maximum
number of
clients that
can
communicate
at one time
32
Maximum
number of
servers that
can
communicate
at one time
32
Maximum number of TCP socket
service
30
Built-in
EtherCAT
port
Number of port1
Communications standardIEC 61158 Type12
EtherCAT master specificationsClass B (Feature Pack Motion Control compliant)
Physical layer100BASE-TX
ModulationBaseband
Baud rate100 Mbps (100Base-TX)
Duplex modeAuto
TopologyLine, daisy chain, and branching
Transmission mediaTwisted-pair cable of category 5 or higher
(double-shielded straight cable with aluminum tape and
braiding)
Maximum transmission distance
between nodes
100 m
Maximum number of slaves192
Range of node address1-512
Maximum process data sizeInputs: 5,736 bytes
Outputs: 5,736 bytes
(However, the maximum number of process data frames is
4.)
Maximum process data size per slaveInputs: 1,434 bytes Outputs: 1,434 bytes
Communications cycle500 μs to 8 ms (in 250-μs increments)
Sync jitter1 μs max.
Internal clockAt ambient temperature of 55°C: -3.5 to +0.5 min error per
month
At ambient temperature of 25°C: -1.5 to +1.5 min error per
month
At ambient temperature of 0°C: -3 to +1 min error per month
*1. This is the capacity for the execution objects and variable tables (including variable names).
*2. Data will be refreshed at the set interval, regardless of the number of nodes.
*3. “pps” means packets per second, i.e., the number of communications packets that can be sent or received in one second.
*4. As the EtherNet/IP port implements the IGMP client, unnecessary multi-cast packets can be filtered by using a switching
hub that supports IGMP Snooping.

Some function specifications are common with the NJ/NX-series Machine Automation Controller.
“CPU Unit” described in the Function Specifications Supported by NY5[][]-1/NY5[][]-5 means “Controller” in the NY Series.

Model:

NY [] [] – 1NYPNY51 [] – A
NYBNYMNY53 [] – 5 [] 00

Detailed product information see at: Catalog NY – Series

 

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